The organization of work in today’s hi-tech world revolves around productivity in industrial growth. Robotic Palletizing is one such solution at the vanguard of this change, which provides businesses the opportunity to improve their processes and thus improve productivity. In this article, we will be able to untangle all these wonders and understand how robotic palletizing solutions are and why it is the revolution in many industries.
Palletizing with robotics is the application of technology in robots to place products on suitable pallets. This technology is widely used in the food and beverages, pharmaceuticals, and other consumer goods industries. E-commerce and the need for faster turnaround times have forced businesses to seek smarter solutions and, as a result, automated palletizing is becoming ever-popular.
Another of the benefits that can be derived from robotic palletizing is related to the high-speed capacity of the process. Robots have the added advantage over human workers in that they can work through refreshments and other breaks thus improving productivity.
They are controlled by commands that do not contain the possibility of making mistakes in placing the products. This precision ensures that the manufactured products do not have deformed materials or require rejection thus cutting on the production cost.
Manual palletizing leads to high labor costs and increased risk of injuries for workers; through automation of the process, firms can cut on costs of labor.
Another advantage of using robotic palletizing systems is that they can be reconfigured by computer control to respond to changes in the palletizing form, types of products, and packaging requirements.
Implementation of robotics saves time that would otherwise be taken up performing tasks that are repetitive, exhaustive, or involve plenty of lifting; making work less dangerous for employees.
More often than not, at the centre of any robotic palletizing mechanism lies the robotic palletizing tool. These machines come in various forms, including:
• Articulated Robots: Common for rapid pick-and-place operations, these robots look like human arms and comply with the contours of the product.
• SCARA Robots: Restricted in their mobility to side-to-side translation, SCARA robots are well suited to fast and accurate palletizing applications in low to medium-volume environments.
• Delta Robots: Often used because of increased speed and accuracy, the delta robots are ideal for applications with a high rate of product throughput such as in the food and beverage industry for packing.
Even more critically, the performance of a robotic palletizer is directly influenced by its end-of-arm tooling (EOAT). This is the gadget located at the robot’s arm that has contact with the products. Different EOAT designs cater to various palletizing needs:
• Grippers: Especially useful for boxes, bags, and totes, grippers can be adjusted according to the weight and form of the load.
• Vacuum Cups: Cylindrical, Vacuum cups are best suited for fragile products or those with smooth surfaces as they tend to give maximum grip but do not harm the item in any way.
• Specialized Tools: It should also be noted that there is a possibility to order custom EOAT for case palletizing or bag palletizing.
When the products have been placed onto the pallets they are supposed to be transferred most efficiently. Pallet handling systems assist in this by availing the option of conveyors, lifts, and storage equipment that physically integrates with robotic systems.
We at Robobee boast of quality and very reliable technical support systems and robotic palletizing solutions. Our dedicated R&D team comprises 62 highly skilled members, including:
• 32 R&D Engineers: Specialists emphasized the examples of innovations and products.
• 22 Industry Development Engineers: Experts who know the requirements of the market and who are pushing the technology forward.
• 8 Industry-Academia Cooperation Experts: Experienced workers engaging in forming the most effective partnership with academic centers to work only with the latest research and cutting-edge technologies. Thus, we guarantee that our clients will be provided with professional assistance and solutions, which meet the specifics of their businesses.
Robobee started in 2011 and due to the strategic positioning of its operations, which combines the research, manufacturing, and marketing departments, it is one of the industry leaders. Our factory provides over 100,000 square meters of working area and employs over 500 specialized employees. This scale allows us to have high requirements for the quality of the produced product and at the same time ensures flexibility when reacting to changes in the marketplace.
By choosing Robobee, you benefit from:
• Comprehensive Solutions: This implies that from the time you set a concept, through to its implementation, everything is accomplished in-house.
• Quality Assurance: Our factory is inclined towards the best of innovation and quality and so we ensure quality to stand the test of time.
• Experienced Workforce: Gathering a team of experienced professionals we have a rich experience and we are ready to solve any issues.
This approach is made possible because Robobee is more than just a supplier, it is your partner who is interested in your success.
Let me tell it the way it is: Robotic palletizing isn’t a cookie-cutter solution. It can be adjusted to reach consumers in different industries, all of which have different needs.
If it comes to the food and beverage sector then timeliness and hygiene play the most crucial role. Automated depalletizing systems optimize the pallet handling process so that the packaging is correct, as well as hygienically done as fast as possible.
On pharmaceuticals in particular the precision cannot be over-emphasized. Palletizers assist in preserving product quality and guarantee that medications are properly contained; thus, less likely to be contaminated.
Robotic palletizing helps the consumer goods industry improve the efficiency of the packaging line. Another advantage is related to flexibility: thanks to flexible gripping mechanisms, robotic systems are capable of accommodating various products and corresponding packaging types and measures.
However, before going with robotic palletizing, one has to consider his situation carefully. Consider factors such as:
• Product Types: To what kinds of products will palletization apply? What are they: bags, boxes, or totes?
• Volume Requirements: How many pallets do you pack per hour? Knowing your volume requirement will dictate your choices.
• Floor Space: What amount of space do you need? There appears to be more complexity depending on the type of robotic system; such systems occupy more or less space.
Once the needs are determined, it is the right time to select the right system for robotic palletizing solutions. Consider the following:
• Flexibility: Make sure the system is expandable to permit future alterations in production or products.
• Scalability: Select a solution where you can add on more functionality and have scalability for future expansion if need be.
• Integration: It is beneficial to look for systems that are compatible with your current warehouse management systems.
Robotic palletizing solutions are revolutionizing how businesses handle their packaging and shipping processes. If you’re considering a move to robotic palletizing, be sure to explore your options thoroughly and partner with the right experts. Visit our website at Robobee for more information on how we can assist you in implementing tailored robotic palletizing solutions.
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Fiona@Robobeen.com